Troubleshooting: Router Cutting Out During Use

Troubleshooting: Trim Router cutting out during use 

Trim Router cut-outs can result from various factors, including bit condition, tool usage, power supply or the application itself. Follow these steps to diagnose and resolve the issue: 

1. Inspect the router bit 

• A worn, blunt, or incorrect bit is a common cause of premature tool stoppage. 
• Regularly inspect the bit for damage, such as broken teeth, bending or wear. 
• Replace damaged bits with the same type, first ensuring that they are suitable for the material being routed. 

2. Inspect the application 

• Ensure the workpiece is clamped securely. Excessive movement can interfere with cutting, causing binding, pinching and/or kickback. 
• Check the bit’s cutting capacity and material compatibility. This information is usually printed on the bit or its packaging. 

 
3. Inspect the battery (cordless models) 

• Check the battery charge level. Low charge can reduce power output and cause the tool to stop under load. 
• Charge or replace the battery if needed. 
• Trim Routers draw more power than many other tools—consider using a higher-capacity battery for better performance. 

4. Inspect the power cord (corded models) 

• Unplug the router before inspection. 
• Check the power cord for damage or fraying. Do not use the tool if the cord is compromised. 
• If using an extension cord, ensure it does not exceed 25 meters, as longer cords can cause power drop-off.  

5. Inspect the tool itself 

• The tool may be overheating due to excessive load or prolonged use. 
• Refer to the product manual or RYOBI website for specific capacity ratings. 
• If the tool cuts out:
  - Remove it from the workpiece.
  - Check the battery level.
  - Test the tool under no load.
  - If it operates, resume work at a slower speed or with less force.
  - If it does not operate, remove the battery and allow both the tool and battery to cool for 30 minutes before retrying. 

Still experiencing issues? 

If the problem persists and your Trim Router is still within the warranty period, return it to Bunnings with your receipt or proof of purchase for a warranty assessment.